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accidentally buried in insulation. Ie: if you have insulation blown in later.] There are now fixtures that contain integral thermal cutouts and fairly large cases that can be buried directly in insulation. They are usually limited to 75 watt bulbs, and are unfortunately, somewhat more expensive than the older types. Before you use them, you should ensure that they have explicit UL or CSA approval for such uses. Follow the installation instructions carefully; the prescribed location for the sensor can vary. There does not yet appear to be a heat lamp fixture that is approved for use in insulation. The "coffin" appears the only legal approach.Subject: What does it mean when the lights brighten when a motor starts? This usually means that the neutral wire in the panel is loose. Depending on the load balance, one hot wire may end up being more than 110V, and the other less than 110V, with respect to ground. This is a very hazardous situation - it can destroy your electronic equipment, possibly start fires, and in some situations electrocute you (ie: some US jurisdictions require the stove frame connected to neutral). If this happens, contact your electrical authority immediately and have them come and check out the problem. Note: a brief (< 1 second) brightening is sometimes normal with lighting and motors on the same 220V with neutral circuit. A loose main panel neutral will usually show increased brightness far longer than one second. In case of doubt, get help.Subject: What is 3 phase power? Should I use it? Can I get it in my house? Three phase power has three "hot" wires, 120 degrees out of phase with each other. These are usually used for large motors because it is more "efficient", provides a bit more starting torque, and because the motors are simpler and hence cheaper. You're most likely to encounter a 3 phase circuit that shows 110 volts between any hot and ground, and 208 volts between any two hots. The latter shows the difference between a normal 220V/110V common neutral circuit, which is 240 volts between the two hots. There are 3 phase circuits with different voltages. Bringing in a 3 phase feed to your house is usually ridiculously expensive, or impossible. If the equipment you want to run has a standard motor mount, it is *MUCH* cheaper to buy a new 110V or 220V motor for it. In some cases it is possible to run 3 phase equipment on ordinary power if you have a "capacitor start" unit, or use a larger motor as a (auto-)generator. These are tricky, but are a good solution if the motor is non-standard size, or too expensive or too big to replace. The Taunton Press book ``The Small Shop'' has an article on how to do this if you must. Note that you lose any possible electrical efficiency by using such a converter. The laws of thermodynamics guarantee that.Subject: Is it better to run motors at 110 or 220? Theoretically, it doesn't make any difference. However, there is a difference is the amount of power lost in the supply wiring. All things being equal, a 220V motor will lose 4 times less power in the house wiring than a 110V motor. This also means that the startup surge loss will be less, and the motor will get to speed quicker. And in some circumstances, the smaller power loss will lead to longer motor life. This is usually irrelevant unless the supply wires are more than 50 feet long.Subject: What is this nonsense about 3HP on 110V 15A circuits? It is a universal physical law that 1 HP is equal to 746 watts. Given heating loss, power factor and other inefficiencies, it is usually best to consider 1 HP is going to need 1000-1200 watts. A 110V 15A circuit can only deliver 1850 watts to a motor, so it cannot possibly be more than approximately 2 HP. Given rational efficiency factors, 1.5HP is more like it. Some equipment manufacturers (Sears in particular, most router manufacturers in general ;-) advertise a HP rating that is far in excess of what is possible. They are giving you a "stall horsepower" or similar. That means the power is measured when the motor is just about to stop turning because of the load. What they don't mention is that if you kept it in that condition for more than a few seconds hopefully your breaker will trip, otherwise the motor will melt -- it's drawing far more current than it can continuously. When comparing motors, compare the continuous horsepower. This should be on the motor nameplate. If you can't find that figure, check the amperage rating, which is always present.Subject: How do I convert two prong receptacles to three prong? Older homes frequently have two-prong receptacles instead of the more modern three. These receptacles have no safety ground, and the cabling usually has no ground wire. Neither the NEC or CEC permits installing new 2 prong receptacles anymore. There are several different approaches to solving this: 1) If the wiring is done through conduit or BX, and the conduit is continuous back to the panel, you can connect the third prong of a new receptacle to the receptacle box. NEC mainly - CEC frowns on this practise. 2) If there is a copper cold water pipe going nearby, and it's continuous to the main house ground point, you can run a conductor to it from the third prong. 3) Run a ground conductor back to the main panel. 4) Easiest: install a GFCI receptacle. The ground lug should not be connected to anything, but the GFCI protection itself will serve instead. The GFCI will also protect downstream (possibly also two prong outlets). If you do this to protect downstream outlets, the grounds must not be connected together. Since it wouldn't be connected to a real ground, a wiring fault could energize the cases of 3 prong devices connected to other outlets. Be sure, though, that there aren't indirect ground plug connections, such as via the sheath on BX cable. The CEC permits you to replace a two prong receptacle with a three prong if you fill the U ground with a non-conducting goop. Like caulking compound. This is not permitted in the NEC.Subject: Are you sure about GFCIs and ungrounded outlets? Should the test button work? We're sure about what the NEC and CEC say. Remember, though, that your local codes may vary. As for the TEST button -- there's a resistor connecting the LOAD side of the hot wire to the LINE side of the neutral wire when you press the TEST button. Current through this resistor shows up as an imbalance, and trips the GFCI. This is a simple, passive, and reliable test, and doesn't require a real ground to work. If your GFCI does not trip when you press the TEST button, it is very probably defective or miswired. Again: if the test button doesn't work, something's broken, and potentially dangerous. The problem should be corrected immediately. The instructions that come with some GFCIs specify that the ground wire must be connected. We do not know why they say this. The causes may be as mundane as an old instruction sheet, or with the formalities of UL or CSA listing -- perhaps the device was never tested without the ground wire being connected. On the other hand, UL or CSA approval should only have been granted if the device behaves properly in *all* listed applications, including ungrounded outlet replacement. (One of us called Leviton; their GFCIs are labeled for installation on grounded circuits only. The technician was surprised to see that; he agreed that the NEC does not require it, and promised to investigate.)Subject: How should I wire my shop? As with any other kind of wiring, you need enough power for all devices that will be on simultaneously. The code specifies that you should stay under 80% of the nominal capacity of the circuit. For typical home shop use, this means one circuit for the major power tools, and possibly one for a dust collector or shop vac. Use at least 12 gauge wire -- many power tools have big motors, with a big start-up surge. If you can, use 20 amp breakers (NEC), though CEC requires standard 20A receptacles which means you'd have to "replug" all your equipment. Lights should either be on a circuit of their own -- and not shared with circuits in the rest of the house -- or be on at least two separate circuits. The idea is that you want to avoid a situation where a blade is still spinning at several thousand RPM, while you're groping in the dark for the OFF switch. Do install lots of outlets. It's easier to install them in the beginning, when you don't have to cut into an existing cable. It's useful if at least two circuits are accessible at each point, so you can run a shop vac or a compressor at the same time as the tool you really want. But use metal boxes and plates, and maybe even metal-sheathed cable; you may have objects flying around at high speeds if something goes a bit wrong. Note that some jurisdictions have a "no horizontal wiring" rule in workshops or other unfinished areas that are used for working. What this means is that all wiring must be run along structural members. Ie: stapled to studs. Other possible shop circuits include heater circuits, 220V circuits for some large tools, and air compressor circuits. Don't overload circuits, and don't use extension cords if you can help it, unless they're rated for high currents. (A coiled extension cord is not as safe as a straight length of wire of the same gauge. Also, the insulation won't withstand as much heat, and heat dissipation is the critical issue.) If your shop is located at some remove from your main panel, you should probably install a subpanel, and derive your shop wiring from it. If you have young children, you may want to equip this panel with a cut-off switch, and possibly a lock. If you want to install individual switches to ``safe'' particular circuits, make sure you get ones rated high enough. For example, ordinary light switches are not safely able to handle the start-up surge generated by a table saw. Buy ``horsepower-rated'' switches instead. Finally, note that most home shops are in garages or unfinished basements; hence the NEC requirements for GFCIs apply. And even if you ``know'' that you'd never use one of your shop outlets to run a lawn mower, the next owner of your house might have a different idea. Note: Fine Woodworking magazine often carries articles on shop wiring. April 1992 is one place to start.Subject: Underground Wiring You will need to prepare a trench to specifications, use special wire, protect the wire with conduit or special plastic tubing and possibly lumber (don't use creosoted lumber, it rots thermoplastic insulation and acts as a catalyst in the corrosion of lead). The transition from in-house to underground wire is generally via conduit. All outdoor boxes must be specifically listed for the purpose, and contain the appropriate gaskets, fittings, etc. If the location of the box is subject to immersion in water, a more serious style of water-proof box is needed. And of course, don't forget the GFCIs. The required depths and other details vary from jurisdiction to jurisdiction, so we suggest you consult your inspector about your specific situation. A hint: buy a roll of bright yellow tape that says "buried power line" and bury it a few inches above where the wire has been placed.Subject: Aluminum wiring During the 1970's, aluminum (instead of copper) wiring became quite popular and was extensively used. Since that time, aluminum wiring has been implicated in a number of house fires, and most jurisdictions no longer permit it in new installations. We recommend, even if you're allowed to, that do not use it for new wiring. But don't panic if your house has aluminum wiring. Aluminum wiring, when properly installed, can be just as safe as copper. Aluminum wiring is, however, very unforgiving of improper installation. We will cover a bit of the theory behind potential problems, and what you can do to make your wiring safe. The main problem with aluminum wiring is a phenomenon known as "cold creep". When aluminum wiring warms up, it expands. When it cools down, it contracts. Unlike copper, when aluminum goes through a number of warm/cool cycles it loses a bit of tightness each time. To make the problem worse, aluminum oxidises, or corrodes when in contact with certain types of metal, so the resistance of the connection goes up. Which causes it to heat up and corrode/ oxidize still more. Eventually the wire may start getting very hot, melt the insulation or fixture it's attached to, and possibly even cause a fire. Since people usually encounter aluminum wiring when they move into a house built during the 70's, we will cover basic points of safe aluminum wiring. We suggest that, if you're considering purchasing a home with aluminum wiring, or have discovered it later, that you hire a licensed electrician or inspector to check over the wiring for the following things: 1) Fixtures (eg: outlets and switches) directly attached to aluminum wiring should be rated for it. The device will be stamped with "Al/Cu" or "CO/ALR". The latter supersedes the former, but both are safe. These fixtures are somewhat more expensive than the ordinary ones. 2) Wires should be properly connected (at least 3/4 way around the screw in a clockwise direction). Connections should be tight. While repeated tightening of the screws can make the problem worse, during the inspection it would pay off to snug up each connection. Note that aluminum wiring is still often used for the main servic
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