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<H3 align=center><SPAN class=title1>直线步进电机原理和应用简介</SPAN></H3>
<P align=left><BR><BR><FONT face=Arial size=2>The linear stepper motor has
been made flat instead of round so its motion will be along a straight
line instead of rotary. A picture of a linear motor and its amplifier is
shown in Fig. 11-69, and the basic parts of the linear motor are shown in
Fig. 11-70. In this diagram you can see the motor consists of
</FONT><I><FONT face=Arial size=2>a platen</FONT></I><FONT face=Arial
size=2> and </FONT><I><FONT face=Arial size=2>aforcer.</FONT></I><FONT
face=Arial size=2> The platen is the fixed part of the motor and its
length will determine the distance the motor will travel. It has a number
of teeth that are like the rotor in a traditional stepper motor except it
is passive and is not a permanent magnet. The forcer consists of four pole
pieces that each have three teeth. The pitch of each tooth is staggered
with respect to the teeth of the platen. It uses mechanical roller
bearings or air bearings to ride above the platen on an air gap so that
the two never physically come into contact with each other. The magnetic
field in the forcer is changed by passing current through its coils. This
action causes the next set of teeth to align with the teeth on the platen
and causes the forcer to move from tooth to tooth over the platen in
linear travel. When the current pattern is reversed, the forcer will
reverse its direction of travel. A complete switching cycle consists of
four full steps, which moves the forcer the distance of one tooth pitch
over the platen. The typical resolution of a linear motor is 12,500 steps
per inch, which provides a high degree of resolution. The typical load for
a linear motor is low mass that requires high-speed movements.</FONT></P>
<DIV align=center>
<P><IMG height=356 src="直线步进电机原理和应用简介 直线步进电机应用.files/s0.gif" width=300
border=0><BR><B><FONT face=Arial size=2>FIGURE 11-69 A linear motor and
its amplifier. </FONT></B><BR></P></DIV><BR>
<DIV align=center><IMG height=262
src="直线步进电机原理和应用简介 直线步进电机应用.files/s2.gif" width=518 border=0><BR><B><FONT
face=Arial size=2>FIGURE 11-70 The forcer is shown on top of the platen of
a linear motor. The electromagnets are identified on the
forcer. </FONT></B>
<UL></UL>
<OL></OL></DIV><A name=2>Theory of Operation</A>
<P><BR><FONT face=Arial size=2>The forcer consists of two electromagnets
that are identified in Fig. 11-70 as magnet A and magnet B and one
permanent magnet. The permanent magnet is a strong rare-earth permanent
magnet. The electromagnets are formed in the shape of teeth so that their
magnetic flux can be concentrated. In the diagram you can see that the
forcer has four sets of teeth and these teeth are spaced in quadrature so
that only one set of teeth is aligned with the teeth on the platen at any
time.</FONT></P>
<DIV></DIV><BR><FONT face=Arial size=2>When current is applied to the coil
(field winding) of the electromagnets, their magnetic flux passes through
the air gap between the forcer and the platen, causing a strong attraction
between the two. The magnetic flux from the electromagnets also tends to
reinforce the flux lines of one of the permanent magnets and cancels the
flux lines of the other permanent magnet. The attraction of the forces at
the time when peak current is flowing is up to ten times the holding
force.</FONT><BR><BR><FONT face=Arial size=2>When a pattern of energizing
one coil and then another is established, the resulting magnetic field
will pull the motor in one direction from one tooth to the next. When
current flow to the coil is stopped, the forcer will align itself to the
appropriate tooth set and create a holding force that tends to keep the
forcer from moving left or right to another tooth. The linear stepper
motor controller sets the pattern for energizing and de-energizing the
field coils so that the motor moves smoothly in either
direction.</FONT><B><FONT face=Arial size=2> </FONT></B><FONT face=Arial
size=2>By reversing the pattern, the direction the motor travels is
reversed.</FONT><BR><BR><FONT face=Arial size=2>Figure 11-71 shows a block
diagram of the linear stepper motor controller. From this diagram you can
see that it has a microprocessor that interfaces with a digital-to-analog
converter, a force angle modifier, and a power amplifier. It also has a
power supply for the amplifiers and it may have an accelerometer amplifier
as an option. The microprocessor has ROM and EPROM memory to store
programs.</FONT><BR><BR>
<DIV align=center><BR><IMG height=364
src="直线步进电机原理和应用简介 直线步进电机应用.files/s10.gif" width=514 border=0><BR><B><FONT
face=Arial size=2>FIGURE 11-71 A block diagram of a linear motor
controller. </FONT></B>
<UL></UL>
<OL></OL></DIV><A name=3>Applications</A>
<P><BR><FONT face=Arial size=2>The applications for a linear motor tend to
be straight-line motion. These types of applications are slightly
different from traditional stepper motor applications where the rotary
motion is converted to linear motion with a ball and screw, rack and
pinion, or other method. Figure 11-72 shows the linear motor used in a
coil winding positioner application. The linear motor in this application
is teamed with a servomotor that controls the speed of the coil winding
mechanism. The linear motor determines the exact location of the next coil
that is added to the spool. The speed of the linear motor can be increased
or decreased when the machine is spooling larger-diameter or
smaller-diameter wire. The ability of the linear motor to provide small
incremental steps makes it a good match for this application.</FONT></P>
<DIV></DIV><BR><FONT face=Arial size=2>Figure 11-73 shows a second
application where the linear motor is used to transport a semiconductor
wafer through a precision laser inspection station. The linear motor
provides excellent locating ability for this
application.</FONT><BR><BR><FONT face=Arial size=2>A Compumotor L-L20-P96
system acts as the traverse element to guide the wire, while a Z Series
servo motor rotates the spindle. Both axes are coordinated by a Compumotor
4000 indexer preprogrammed to produce a number of different coil types.
Precise position control and mechanical simplicity over a long length of
travel are provided by the linear motor.</FONT><BR><BR>
<DIV align=center>
<P align=center><IMG height=296 src="直线步进电机原理和应用简介 直线步进电机应用.files/0.gif"
width=283 border=0><BR><B><FONT face=Arial size=2>FIGURE 11-72 A linear
stepper motor used in a coil winding application. The linear motor is used
to control the position of the coil winder. </FONT></B>
</P></DIV><BR><FONT face=Arial size=2>In this application, the linear
motor acts as a transport for semiconductor wafers. The L20 linear motor
system offers increased throughput and gentle handling of the
wafer.</FONT><BR><BR>
<DIV align=center>
<P align=center><IMG height=237 src="直线步进电机原理和应用简介 直线步进电机应用.files/s1.gif"
width=288 border=0><BR><B><FONT face=Arial size=2>FIGURE 11-73 A linear
stepper motor used to transport a silicon semiconductor wafer through a
laser inspection station. </FONT></B> </P></DIV>
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